Applied Markets
Installed Gases
Project Details
FIX800 Fixed HCl Detector — Post-Scrubber Low-Concentration Monitoring (Yeosu)
This article covers a FIX800 fixed gas detector configured for HCl (hydrogen chloride) measurement in an industrial facility in Yeosu.
About Hydrogen Chloride (HCl)
HCl is used across semiconductor fabrication, chemical manufacturing, pharmaceutical production, and food processing — and requires continuous monitoring wherever it is handled.
Occupational Exposure Limits
HCl can cause adverse health effects at concentrations as low as 1 ppm. Accurate low-concentration measurement is therefore essential wherever HCl is present.
- TWA: Time-weighted average over an 8-hour workday
- STEL: Short-term exposure limit
Application — Post-Scrubber HCl Measurement
This installation measured residual HCl downstream of a scrubber. A low-range sensor (0–10 ppm) was used together with a moisture pretreatment unit to ensure measurement accuracy in the humid post-scrubber gas stream.
The FIX800 uses diffusion-based sampling at the detector head, and can be configured with various pretreatment assemblies to suit site conditions. RS-485 and 4–20 mA outputs are available for integration with existing control systems.
This low-range configuration provides a resolution of 0.01 ppm — necessary for reliable measurement at the trace concentrations expected after scrubbing.
1/4" SAE Port — Sample and Exhaust Connections
The control enclosure is fitted with 1/4" SAE ports for sample inlet hose and exhaust tubing connections.
Supported Toxic Gas Sensors
Beyond HCl, the FIX800 supports sensors for HF (hydrogen fluoride), F₂ (fluorine), Cl₂ (chlorine), HCN (hydrogen cyanide), and many other toxic gases — allowing the same platform to be reconfigured as hazard profiles change.
Frequently Asked Questions
Q1. Why is HCl measured downstream of a scrubber?
Scrubbers remove HCl from process exhaust. Measuring residual HCl at the scrubber outlet confirms treatment efficiency in real time and triggers alarms if breakthrough occurs — protecting both air quality compliance and downstream personnel.
Q2. Why is moisture pretreatment required for HCl measurement?
HCl dissolves in water to form hydrochloric acid, which corrodes tubing and sensor components. Moisture also distorts electrochemical sensor readings. Drying the sample gas through a pretreatment unit before it reaches the sensor is essential for stable, accurate measurement.
Q3. Why is 0.01 ppm resolution needed?
With a TWA of 1 ppm and post-scrubber residual concentrations often below 0.1 ppm, meaningful measurement in this range requires sub-0.1 ppm resolution. A 0.01 ppm resolution sensor provides the precision needed to distinguish compliant from non-compliant conditions at trace levels.
Q4. How are the RS-485 and 4–20 mA outputs used?
RS-485 allows multiple detectors to share a single communication bus connected to a central DCS, PLC, or HMI. The 4–20 mA analog output provides a current-loop signal that integrates directly with existing instrumentation systems — no additional hardware required.
Q5. Can the same FIX800 measure other acid toxic gases?
Yes. The FIX800 accommodates up to 4 sensor slots, allowing HCl to be combined with HF, Cl₂, HCN, and F₂ sensors as required. For highly adsorptive acid gases, each gas type requires appropriate pretreatment — consult a specialist when specifying multi-gas acid configurations.
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